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This client is a long term supplier of mission critical systems to US defense programs. When the client needed a custom FPGA-based board with specialized embedded software but lacked the in-house expertise to design, test, and manufacture it, they turned to Triple Crown. With our technical expertise and structured project management, we provided a full turnkey solution as a board design partner to meet their requirements and critical milestones. Our collaborative approach delivered a high-performance board with firmware and established a lasting partnership. 

The Client Challenge

The client faced a significant challenge in developing a custom FPGA-based board. Lacking the in-house technical expertise and resources to execute the project, they needed a trusted partner to fully design test and manufacture custom boards.  

With a proven track record, Triple Crown demonstrated a comprehensive Microsoft Project schedule that met their requirements, along with competitive pricing to meet their budget.  They worked closely with the client to architect a solution that aligned with their needs, ensuring an efficient and strategic approach. 

Triple Crown’s Solution

The project required full turnkey development, including a PCB design fabrication and assembly, FPGA design, and embedded software. These were all critical areas where the client lacked internal expertise but needed to ensure seamless execution. 

 The first five weeks were dedicated to architecting the solution in collaboration with their team, as they required guidance in determining the best approach for their end product.

To meet the clients’ needs an expert team was assembled consisting of:  

  • PCB Designer  
  • Layout Engineer
  • Embedded Engineer
  • FPGA Engineer
  • Project Manager
  • Technical Writer

Working collaboratively in Triple Crown’s lab, the team executed board bring up and testing before implementing into the customers environment for onsite software validation testing. The team was able to meet both the client’s specifications and stringent DoD industry standards. Despite the complexity of the project, they successfully engineered a dense yet efficient 3″ x 2″ 12-layer board, showcasing Triple Crown’s technical expertise and precision. In addition to the hardware design, Triple Crown provided a comprehensive product manual to ensure seamless integration and ease of use for the client. 

The Project Outcome

Triple Crown successfully delivered five high-performance boards for the client, designed for integration into various military devices. Our expertise and precision ensured optimal results, exceeding the client’s expectations. Their satisfaction with our work not only led to continued collaboration on additional projects but also prompted them to recommend our services to others. This ongoing partnership is a testament to the quality, reliability, leadership and value we bring to every project. 


To learn more about our services and capabilities visit our Engineering Services Page or contact us directly at Info@tripleco.com